Saunier Duval Thema Condens AS 25-A Primary Condensing Heat Exchanger — Sermeta Ref. 14.16.01.00442

Saunier Duval Thema Condens AS 25-A Primary Condensing Heat Exchanger — Sermeta Ref. 14.16.01.00442

Stock · 1 unit

Sermeta condensing combustion chamber/primary heat exchanger for Saunier Duval Thema Condens AS boilers. It transfers heat from the burner to the circuit and collects the condensate. A fault can cause leaks, overheating, or ignition problems. Check the SERMETA 14.16.01.00442 PCB and the parts list for your model before installation.

VAT included

Guide

How to check if the ref. 14.16.01.00442 is the part for your boiler

What determines it is not the boiler model, but the reference printed on the part you already have installed.

Diagnosis and fault codes

Symptoms and faults that the combustion chambers 14.16.01.00442 solve.

Common symptoms and faults

  • 01

    Acid dripping from the bottom of the boiler or rust marks on the casing/fan

    Cause: Crack/porosity in the chamber or joints of the combustion module

    Visual inspection with a flashlight; check the pH of the drip (condensate ~3.5–4.0); white traces and marks on the fan.

  • 02

    Lockouts due to F.28/F.29 after several ignition attempts

    Cause: Condensate drainage from the heat exchanger blocked or flooded chamber

    Empty/clean the siphon and pipe; pour water into the collector to check free flow to the drain.

  • 03

    Shots due to overheating or very high ΔT (F.23/F.24) with boiling noises

    Cause: Internal clogging of the primary circuit due to sludge or scaling

    Measure ΔT supply/return at different power levels; if abnormal with the correct pump, perform controlled chemical cleaning or replace.

  • 04

    Smell of combustion or condensate marks near the fan-chamber coupling.

    Cause: Deformed joint between the chamber and the fan or loose screws

    Front disassembly, inspection of O-rings/flat gaskets, and re-tightening to the torque specified by the manufacturer (replace gaskets).

  • 05

    F.42 after intervention in the combustion block

    Cause: Incorrect coding resistance of the heat exchanger not connected.

    Check the coding bundle of the heat exchanger and values in diagnostics according to the manual.

Fault codes from Saunier Duval that this spare part resolves.

CodeFaultDiagnosis and solution
F.28Start-up fault: ignition failedCheck gas supply/pressure, electrode, and ground connection. Clean siphon and condensate hoses; an accumulation in the chamber can extinguish the flame. If the issue persists, inspect for obstruction or leak in the heat exchanger/assembly.
F.29Operating fault: failed ignition attemptsCheck the flue gas recirculation and evacuation; clean the condensate drain. A flooded chamber or defective joints can extinguish the combustion during the cycle.
F.32Fault: fanCheck the connector and rotation of the fan. If there are signs of condensation on the fan, inspect the tightness of the chamber-fan and the drainage of the heat exchanger.
F.68Flame signal fault (unstable)Check the air/gas mixture and ignition. Clear the condensate drain; turbulence or pooling in the chamber affects ionization.
F.23Safety shutdown: excessive temperature variationBleed the installation and check the pump. If ΔT remains high, check for scaling/sludge in the primary; it may require chemical cleaning or replacement.
F.24Safety shutdown: temperature rise too fastCheck the flow and air in the circuit. A partially obstructed primary causes a rapid temperature rise; inspection and cleaning/replacement.
F.83Insufficient supply/return temperature modification upon startupWith P.01 running, if the temperature does not change, confirm the flow rate and sensors. A clogged primary reduces heat exchange.
F.42Fault in coding resistor (possible with F.70)Check the coding resistance in the heat exchanger harness and its connector. If the module has been replaced, install the correct harness.

These symptoms can have more than one cause. If your boiler displays a fault code, send it to us via WhatsApp along with a photo of the labeling, and we'll tell you if this is the part.

Technical data

Data sheet for the combustion chambers Saunier Duval 14.16.01.00442

Catalogue reference
14.16.01.00442
Brand
Saunier Duval
Type of part
Combustion chambers
Units in stock
1 unit
Status
Refurbished
Warranty
1 year
Shipping
1-2 business days
Return
14 days

Data read on the part and in the manufacturer's documentation

What we have not been able to verify does not appear here.

type
Monobloc condensing combustion chamber / primary heat exchanger
manufacturer_component
Sermeta
ref_part_on_board
14.16.01.00442
state
refurbished
boiler_family_destination
Saunier Duval Thema Condens AS (check with official parts list)
boiler_power_range_associated (AS 25-A, 50/30 °C)
6.6–26.7 kW
gas_boiler_associated_category
II2H3P
boiler supply voltage and frequency
230 V, 50 Hz
Before purchasing
  • Prior gas and power cut. Wait for the unit to cool down.
  • Close the valves and bleed the circuit; empty and clean the condensate siphon before and after intervening.
  • Always use new gaskets (single-use) and respect the tightening pairs and sequences indicated by the manufacturer.
  • After installation: gas/water tightness test, combustion verification (CO₂), and absence of condensate leaks.
  • Respect the original flue gas evacuation and air intake; do not obstruct the condensate drainage.
  • Parameterization and checking with diagnostic codes after replacement; clear fault memory and validate operation.
Frequently Asked Questions

Frequently asked questions about combustion chambers 14.16.01.00442

How do I confirm that it is suitable for my Thema Condens AS?
Read the module plate (SERMETA 14.16.01.00442) and cross-reference it in the official breakdown of its variant/series. If the clear cross-reference with its OEM reference does not appear, do not install it and consult the technical service with the serial number.
I have F.28/F.29. Is it always the heat exchanger?
No. First, rule out gas, ignition, and ventilation. If the condensate drainage is blocked or there are leaks in the chamber, it can cause those faults. Check the siphon/hoses and the tightness of the module.
Can I clean the heat exchanger instead of replacing it?
If it is clogged with sludge, a controlled chemical cleaning can restore it. If there are cracks, porosity, or advanced corrosion, it must be replaced.
Do you need to adjust anything after replacing it?
Yes. Check combustion (CO₂), absence of leaks, bleed the circuit, and review diagnostic/status codes. If F.42/F.70 appears, check the coding resistance of the heat exchanger harness.
Delivery 1–2 daysworking days, mainland Spain
1-year warrantyreviewed and tested
14-day returnuninstalled parts
Technical supportwe verify your model
Saunier Duval Thema Condens AS 25-A Primary Condensing Heat Exchanger — Sermeta Ref. 14.16.01.00442